PCBA manufacturing capability and quality control

PCBA manufacturing capability and quality control

ULIKE connects engineering review, materials coordination, SMT placement, DIP soldering, testing and finished assembly into one controlled delivery flow.

01005Small chip placement support
0.3mmMinimum BGA pitch reference
600x320mmMaximum SMT PCB size
1-32LPCB fabrication range

Service scope

Service scope

Four practical service directions are kept under one manufacturing capability flow.

PCB Fabrication

PCB Fabrication

High-precision multilayer boards, rigid-flex boards, HDI boards, high-frequency boards, metal substrates, and thick copper boards.

  • 1-32 layers
  • FR-4, high-TG, halogen-free and high-frequency materials
  • Multiple surface finishes
PCBA Manufacturing

PCBA Manufacturing

Prototype and batch PCBA production with SMT placement, DIP soldering, BGA processing, conformal coating, testing, and packaging.

  • 01005 chip placement
  • 0.3 mm BGA pitch
  • ICT/FCT and aging tests
CAD Engineering

CAD Engineering

High-speed PCB layout, signal integrity planning, EMC improvement, footprint library support, and design-for-manufacturing review.

  • PADS, DXP and PowerPCB references
  • Stack-up planning
  • Reverse engineering support
EMS Turnkey Delivery

EMS Turnkey Delivery

Hardware development, component sourcing, assembly, testing, finished product integration, plastic tooling, and logistics coordination.

  • OEM/ODM cooperation
  • Material sourcing
  • Final assembly and shipment

Equipment and technical range

Technical capability

ULIKE combines imported SMT placement equipment, AOI, BGA rework, reflow and wave soldering equipment for prototype and batch production.

SMT production

SMT production

  • YAMAHA YSM20 / YSM10 and imported placement equipment
  • Component range reference: 01005 to 150mm
  • Minimum placement accuracy reference: +/-0.03mm
PCB fabrication support

PCB fabrication support

  • 1-32 layers
  • Minimum line width / spacing reference: 3.0 mil
  • FR-4, high-TG, halogen-free and high-frequency materials
Inspection and test

Inspection and test

  • AOI visual inspection
  • BGA rework and solder joint review
  • Programming, function test and aging test support

Industry experience

Manufacturing experience covers industrial, medical, communication, power, automotive and smart security electronics.

  • Industrial control

    Control boards, power modules and automation equipment.

  • Medical electronics

    Medical testing modules and equipment power assemblies.

  • Communication modules

    Video communication boards, SDI/HDMI modules and network equipment.

  • Smart security

    Camera mainboards, monitoring modules and finished assembly support.

Process capability

Manufacturing flow

Each production stage has a clear input, review point and output record so engineering issues are found before they become delivery risks.

  1. 01

    Engineering review

    Review Gerber, BOM, placement files, package polarity, stencil design, material substitutions and manufacturability risks.

    • DFM check
    • BOM availability
    • Stencil and fixture review
    • Process route confirmation
  2. 02

    SMT placement

    Support high-speed placement, 01005 chips, BGA/CSP components, AOI inspection and reflow profile control.

    • First article inspection
    • AOI inspection
    • Reflow profile check
    • BGA and polarity control
  3. 03

    DIP and post soldering

    Handle through-hole insertion, wave soldering, manual soldering, connector review and power-device solder joint checks.

    • DIP and hand soldering review
    • Programming
    • ICT / FCT when required
    • Aging or sampling test
  4. 04

    Testing and shipment

    Coordinate programming, ICT/FCT when required, aging or sampling tests, ESD packaging, labels and shipment records.

    • Appearance inspection
    • ESD packaging
    • Label check
    • Delivery record

Quote preparation

Before quotation

A practical checklist for PCB, PCBA, CAD engineering and EMS turnkey projects.

  • Engineering package

    Gerber / PCB file / BOM and approved alternatives / Assembly drawing and coordinates / Mechanical or enclosure limits

  • Manufacturing route

    PCB fabrication only / SMT + DIP assembly / Programming and functional testing / Finished product assembly

  • Commercial details

    Prototype or batch quantity / Target lead time / Packing and logistics notes / Export or domestic delivery address